Information on Epoxy Grouts

I often have to use epoxy on the steam room and spa stuff I do and have used several makes of epoxy, I hate it and have developed a sensitivity to it.
But the best epoxy I have ever used is Kerakolls Fugalite ECO Liquid Ceramic. Very fluid as it can be used on very narrow joints from 0-5mm (most start at 2-3mm). There is no need to use umpteen emulsifying pads to clean it. They have a 'Wash' which you put a capful of in a bucket, and with a sponge its easy to clean, with hardly any residue. If it needs a clean once dry then you use 'Soap' which you use neat to get rid of any residue.
But the game changer for me is their new range called Fugalite Bio which is a water based resin which is hypo-allergenic (and can be used externally). If it starts to stiffen (which takes some doing) you can add a shot of water to it.
Its the only epoxy I want to use. Forget Kerapoxy etc this is the mutts nuts.
I never thought Id get excited about an epoxy.
 
I use kerapoxy a lot.

From experience make a decision about the surface of the tile, if it's to rough or porous it may not be suitable for epoxy.

Get the right tools.
Epoxy grout floats are very stiff, the newer the better, as the corners are "sharper".
Get the epoxy pads, they're a woven pad thing, similar to a large scotch pad. Don't use imitations as the dye or fibres may come out when grouting.
Plenty of sponges.


Step 1. Make sure all joints are clean and ready for great. You don't want to be wasting time once epoxy has been mixed.

Step 2. Use warm water for washing. Again, get it ready before mixing epoxy. Not all jobs have warm/hot water on site, so getting it can take time.

Step 3. I buy 2kg kits. I prefer it over 5kg as I can comfortably use 2kg before the workability becomes hard. Mix full 2kg kit. Don't mix partial kits. Mix with mechanical mixer only. Don't try doing it by hand.

Step 4. Grout. Work the grout in to the joints. "Cut" the excess grout off the surface of the tile with the edges of the grout float. The less you leave on the tiles the easier it is to wash.

Step 5. Wash. Use the damp abrasive pad to break up the grout on the surface of the tile. Use a circular motion, with only light pressure. If you're washing a lot you may need to change pads as they will clog up.

Step 6. Wash tiles with clean warm water and sponge. I normally wash twice. You need to take off as much residue as possible.

Step 7. Check joints. Make sure all are right and perfect as the next day the grout will hard and very difficult to repair.

Step 8. Following day, if needed I'll use the kerapoxy cleaner to polish up any residue on the tile.
 
I use kerapoxy a lot.

From experience make a decision about the surface of the tile, if it's to rough or porous it may not be suitable for epoxy.

Get the right tools.
Epoxy grout floats are very stiff, the newer the better, as the corners are "sharper".
Get the epoxy pads, they're a woven pad thing, similar to a large scotch pad. Don't use imitations as the dye or fibres may come out when grouting.
Plenty of sponges.


Step 1. Make sure all joints are clean and ready for great. You don't want to be wasting time once epoxy has been mixed.

Step 2. Use warm water for washing. Again, get it ready before mixing epoxy. Not all jobs have warm/hot water on site, so getting it can take time.

Step 3. I buy 2kg kits. I prefer it over 5kg as I can comfortably use 2kg before the workability becomes hard. Mix full 2kg kit. Don't mix partial kits. Mix with mechanical mixer only. Don't try doing it by hand.

Step 4. Grout. Work the grout in to the joints. "Cut" the excess grout off the surface of the tile with the edges of the grout float. The less you leave on the tiles the easier it is to wash.

Step 5. Wash. Use the damp abrasive pad to break up the grout on the surface of the tile. Use a circular motion, with only light pressure. If you're washing a lot you may need to change pads as they will clog up.

Step 6. Wash tiles with clean warm water and sponge. I normally wash twice. You need to take off as much residue as possible.

Step 7. Check joints. Make sure all are right and perfect as the next day the grout will hard and very difficult to repair.

Step 8. Following day, if needed I'll use the kerapoxy cleaner to polish up any residue on the tile.

In the UK its the white emulsifying pads you need to use. Get them from a cleaning company not a tile store as they put stupid prices on them. Or use Kerakolls and you wont need any pads, just sponges, although I prefer sponge cloths.
 

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Which tile adhesive brand did you use most this year?

  • Palace

    Votes: 9 5.2%
  • Kerakoll

    Votes: 17 9.9%
  • Ardex

    Votes: 12 7.0%
  • Mapei

    Votes: 49 28.5%
  • Ultra Tile

    Votes: 21 12.2%
  • BAL

    Votes: 40 23.3%
  • Wedi

    Votes: 4 2.3%
  • Benfer

    Votes: 5 2.9%
  • Tilemaster

    Votes: 24 14.0%
  • Weber

    Votes: 19 11.0%
  • Other (any other brand not listed)

    Votes: 17 9.9%
  • Nicobond

    Votes: 8 4.7%
  • Norcros

    Votes: 2 1.2%
  • Kelmore

    Votes: 5 2.9%
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