Failed anhydrite floor

It'll probably be a few weeks before I get to look at it, end of Jan is the earliest. I'm very interested to see what's underneath, maybe the spot fixing method has been used :lol:

Probably.
What tiles are laid?
 
It'll probably be a few weeks before I get to look at it, end of Jan is the earliest. I'm very interested to see what's underneath, maybe the spot fixing method has been used :lol:

Bet it's on spots too. For the grout to be falling out like your saying?
 
Hi Bri, I have been on and off a 150m2 floor ( not laid by me) Alan ( Ajax) may remember giving me advice on this one, Anhydrite screed not abraded, not primed, screed not dry when floor was laid.

I have been on and off this job for a few months, ripping up sections cleaning up tiles prep floor etc. Not good for the client, not good for the industry.

Lack of knowledge and research by fixers. We need to ask the questions, and then get advice from people like Ajax who have the answers.
 
I went to look at a floor that had failed a couple of days ago and of the 60 m2, not much of it seems to be left attached to the screed. The grout is cracking and most tiles sound hollow. It's going to be a mammoth task sorting it out as the skirtings and kitchen are all fitted ontop. Now before I delve in and start pulling the place apart, what are people's thoughts on trying a resin injection to remedy the situation, is it worth a go? It wasn't me who tiled it originally so I'm not sure exactly why it's failed, my guess would be wrong prep or wrong adhesive, I won't know until I remove a couple of tiles. The lady has only been in the house 18 months and I want to cause as little disruption as possible, I feel quite sorry for her as she is quite clearly distressed about it.

Had a Thursday morning panic there for a minute until i read the whole thread!
 
Another floor failure

Was collared by a neighbour round the corner from the house where I'm working. Went to have a look at the floor in question.

The information I have so far is this:-

Anhydrite floor pumped over UFH.
Floor sanded.
Screed contractor leaves 'green' primer with builder.
UFH was not commissioned and not sure if a moisture test was done
1 mist coat applied 3 or 4 to 1 according to customer.
1 neat coat applied.
Floor tiles approx 70m, 60x60 polished porcelain fixed with cement addy 2mm joint (Not sure what manufacturer, BAL SPF found in garage but that was used in bathroom apparently)

After a few weeks the grout started cracking and tiles flexing.
Some tiles have been lifted and replaced (badly). They came up in one piece just with a chisel under one edge.
Contractor said it was an expansion problem so they raked out the grout and filled with silicon. This did not sort the problem.
They have done a moisture test but customer has not heard back yet.

Today I have looked at the floor and I would say that 50-60% of the tiles have a hollow sound when tapped.

Below are the pictures of the tiles that were loose and removed.

You can see that the tiles were not back buttered but this clearly is not the cause of the failure.

It looks like the primer has de-bonded from the floor but if anyone can throw anything else at this I would appreciate it. I have given the customer the good news i.e. the floor probably won't take long to remove, but I think he is prepared for it all to come up. Kitchen and skirtings are all installed on top as well.

Tile1.jpgTile2.jpg
 
A feweople seem to be having problems with the green primer not adhering to substrate.

i personally have never tiled onto this type of floor but I fit a lot of underfloor heating for a builder with this type of screed. The liquid screed used is a dull finish when dry (no shiny finish like some).
this tiler has no probs with it. He makes sure its been tested and is dry , uses Dunlop adhesive ( not sure which one), vacuums the floor, NO primer, then just wets the floor with a sponge before adhesive.

i have worked for this builder and tiler for many years and to date have never seen one of his jobs fail.
 

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